15,000 CPH Pick and Place Machine for Dedicated LED Assembly

Posted by Manncorp

Manncorp's MC-LEDV4 pick and place machine for dedicated LED assembly

As the benefits of LED lighting technology and its countless applications propel its rapid expansion into a growing number of industries, new products using arrays of LED components appear almost daily. Accordingly, the demand for LED-specific component placement equipment is becoming more widespread and is no longer viewed as something reserved only for offshore manufacturers.

Manncorp's MC-LEDV4 series of LED pick and place machines are specially designed to place surface-mounted LED components using four pick-and-place heads and 'on-the-fly' vision for fast, accurate alignment. With a high-precision, ball-screw-driven gantry providing multiple, simultaneous pickups, MC-LEDV4 machines are capable of placement rates up to 15,000 LEDs per hour (IPC-9850).

Unlike SMT pick-and-place equipment that has merely been adapted for LED assembly, the MC-LEDV4 series is exclusively designed to be the ideal solution for long LED tubes, flexible strips, and panelized LED boards. Three models are available for either 600 mm (24"), 1200 mm (47"), or 1800 mm (71") substrates. All models can be purchased as stand-alone or inline systems.
The machines place both standard and domed LEDs from 0.6 x 0.3 mm to 8 x 8 mm, with Teflon®-coated nozzles and positive air pressure actuation to prevent component sticking. Component range can be expanded to 20 x 20 mm with a bottom vision option.
MC-LEDV4 series tape feeders have also been designed specifically for high-volume LED assembly. Brushless servo-driven tape feeder motors ensure years of reliable service, even through 24/7 production. The ability to automatically switch to a different pickup location when a feeder runs empty allows the MC-LEDV4 to run continuously, shift after shift.
The MC-LEDV4 is backed by a 2-year warranty and supported by Manncorp's experienced technical team. For details, pricing, and a 2-minute video, visit http://www.manncorp.com/smt/prod-638/pick-and-place-led-mc-ledv4-12.html?tabshow=2.

New High-speed Pick & Place Machine for Nonstop Production of LED Boards

Posted by Manncorp

Manncorp introduces the MC-LEDV3, a new high-speed pick and place machine built to assemble LED tube lights, flexible LED strips and LED bulb boards. The MC-LEDV3 features three pick-and-place heads mounted on a high-precision, ball-screw-driven gantry. Simultaneous pickup, on-the-fly (vision based) component alignment, and feeder placement optimization combine to achieve placement rates of up to 10,000 LEDs per hour, per IPC-9850.

Unlike SMT pick and place machines that have been adapted for LED assembly, MC-LEDV3 is specifically designed for LED boards. Whether configured with a magnetic fixture worktable or an inline conveyor, MC-LEDV3 accommodates flexible strips, circular boards for LED bulbs, and long LED tube boards up to 70" (1800 mm) long. The machine places both standard and domed LEDs from 1 x 0.5 mm to 8 x 8 mm, with positive air pressure and Teflon®-coated nozzles ensuring the release of "sticky" components.

The feeders available for the MC-LEDV3 have also been designed specifically for LED assembly. Brushless motors ensure long life even through 24/7 production. The ability to splice tapes and to have the machine automatically switch to a different feeder when one runs empty means that the MC-LEDV3 can run nearly nonstop, producing LED boards shift after shift.

MC-LEDV3 LED pick and place machine is backed by a 2-year warranty and supported by Manncorp's experienced technical team. See details and pricing.

Sales and support offices in three locations: East (Willow Grove, PA), West (San Diego, CA) and Mexico. www.manncorp.com/smt

Manncorp MC388 Pick and Place Machine Video

Posted by Manncorp

We uploaded MC388 four heads pick and place machine video in our YouTube channel.

For more information, please visit the website: MC388 four heads pick and place machine