October 2012

28.400 Wave Soldering Machine Pictures

Posted by Manncorp

28.400 Wave Soldering Equipment Well-Organized, Compact Design 28.400 Wave Solder Machine Easily Adjustable Titanium Finger Conveyor
Well-Organized, Compact Design Still Allows Easy Access for Cleaning and Maintenance
At just over 9 feet (2800 mm) in length, the Manncorp 28.400 is an excellent choice for assemblers with throughput requirements that exceed their budgets and available floorspace. Despite its condensed architecture, the 28.400 is designed for easy cleaning and maintenance as all system components are easy to get to through a series of easily removable access panels. One of our best sellers, the 28.400 delivers quality and performance that are unrivaled by other systems of comparable size and price.
Easily Adjustable Titanium Finger Conveyor
The Compact 28.400 conveyor comes standard with motorized width adjustment for PCBs from 50 - 400 mm (2" - 15.75") in width, reducing setup time and eliminating operator inconsistency. An adjustable, chain-driven, guide mechanism at input makes for easy loading and integration with other conveyorized equipment. All systems include an automatic, recirculating cleaning system for continuous maintenance of the conveyor's corrosion-resistant titanium fingers.
28.400 Wave Soldering Equipment Heavy Duty, High-Temperature Pumps and Motors 28.400 Wave Solder Machine Heavy Duty Solder Pot Positioning System
Heavy Duty, High-Temperature Pumps and Motors
Dual, high-performance, high-temperature motors pump the molten solder through a titanium-alloy recirculating system and wave nozzles that are specially designed to minimize solder oxidation. Both motors include transducer-controlled flow adjustment to ensure precise wave height and uniformity.
Heavy Duty Solder Pot Positioning System
The entire solder pot, pump and motor assembly can be raised and lowered, or rolled out from the conveyor for easy access during loading and maintenance. An optional automatic pot positioning system allows motorized Z-axis height adjustment and Y-axis pot retraction/insertion.
28.400 Wave Soldering Equipment Titanium-Alloy Wave Nozzle and Components 28.400 Wave Solder Machine Choice of Either Standard Infrared or Optional Forced Hot Air Convection Preheaters
Titanium-Alloy Wave Nozzle and Components
All critical components of the wave nozzle are constructed of titanium-alloy to resist high temperature corrosivity of lead-free solders. Nozzle components feature the latest design for prevention of solder oxidation, are fully adjustable, and are easily removable during maintenance. This photo also provides a clear view of the optional adjustable PCB support which helps to maintain the planarity of large, heavy PCBs as they pass through the wave.
Choice of Either Standard Infrared or Optional Forced Hot Air Convection Preheaters
This photo shows the 28.400 model in the standard configuration with three independently controlled banks of high power, high stability, sheath-type IR pre-heaters. The multi-zone preheat area has hinged stainless steel covers that help maintain preheat zone temperature stability before the circuit boards enter the solder wave. Forced hot air convection preheating is also available as an option.
28.400 Wave Soldering Equipment Built-In Flux Fume Exhaust Hood and Filter 28.400 Wave Solder Machine Cooling Zone Provides Rapid Cooling
Built-In Flux Fume Exhaust Hood and Filter
Flux vapors are extracted through a built-in fume hood and filter, and out of the system through an exhaust flange on the top of the unit. The filter is easily removable for cleaning.
Cooling Zone Provides Rapid Cooling
A built-in cooling zone at the conveyor outlet provides rapid cooling immediately after reflow by directing cool air to both sides of the PCB assembly.
28.400 Wave Soldering Equipment Easy-To-Use Color LCD Touch-Screen Interface 28.400 Wave Solder Machine Stepper-Controlled Automatic Spray Fluxer
Easy-To-Use Color LCD Touch-Screen Interface
The menu-driven color LCD touch-screen interface is operator-intuitive for operation and control of fluxing, preheating, and soldering functions, with high-capacity process parameter storage and a 7-day timer for automatic startup and shutdown.
Stepper-Controlled Automatic Spray Fluxer
The 28.400 system includes a high-precision automatic spray fluxing system as standard. Low pressure compressed air and flow controls provide consistent and uniform application of flux to manufacturers recommendations.
28.400 Wave Solder Machine Adjustable Offload Conveyor Designed Specifically for Wave Soldering Systems
Adjustable Offload Conveyor Designed Specifically for Wave Soldering Systems
The HCST-400 Offload Conveyor is available with either a 400 mm wide stainless steel mesh conveyor or PVC belt and features an adjustable upper platform that allows its height and angle to be set to match the wave soldering system conveyor. The speed of the conveyor is also adjustable from 0.5-2.5 m/min so that PCBs are transferred smoothly and safely from the wave soldering system to operators or other handling equipment of the user's choice. An optional cooling fan further ensures that PCB temperature is reduced to safe handling temperatures.
For more information, please visit the website: Manncorp 28.400 Wave Soldering Equipment

New FVX™ Bench Top SMT Pick and Place from Manncorp to be featured at Booth #620 at the SMTAI


From Manncorp

The FVX represents a radical change in bench top pick and place technology that is certain to change the industry’s perception of both the performance capability and reliability of this class of equipment. The FVX is an innovative and fully integrated hardware and software solution designed for increased precision, highly repeatable placement, improved ease-of-use, and low maintenance, all at a level of affordability unprecedented in the low- to medium-volume pick and place market.
FVX™ Pick and Place from Manncorp


With the FVX, high-tech entrepreneurial startups, military subcontractors, universities, independent labs and job-shops, assembling small quantities of very focused, application-specific products, can now easily and reliably place the most difficult SMDs — from small 0201 chip components through large BGAs or high pin-count QFPs with 0.4 mm lead pitch. Key to the FVX performance is an alignment intelligence algorithm that quickly and accurately examines a picture of any surface mount part and identifies its placement center without the need for complex setup parameters or reference images.

What’s more, the FVX includes a wide variety of feeder and component presentation options that are specifically designed for users building prototype or pilot production quantities of product, subject to multiple manufacturing revs, short timetables and tight budgets, with low inventories of components and no margin for error or waste. Manncorp’s exclusive Auto-Indexing Cut Strip Tape Feeders accept varying lengths of tape cut from full reels of SMDs, eliminating kitting and handling problems associated with low-usage components. Conventional automatic tape & reel feeders for high-usage components are also available, along with vibratory stick feeders, grid-tray holders, and other low-cost component presentation schemes.

The standard FVX Bench Top Pick and Place System package includes the main frame with FVX controller board, head-mounted and base-mounted vision cameras, pick-up tool changer, sliding PCB holder for 390 x 310 mm boards, 27-lane automatic tape feeder base, 30-lane cut strip feeder base, waffle tray holder, and FVX Alignment Intelligence and Control software — all for just $29,995. Because the compact FVX controller incorporates modular motor driver boards, vision intelligence, and integrated video switching on a single mother board, the FVX can be operated via USB connection from any dual-core PC or notebook running Windows™ XP or later.

For more information, please visit the website: FVX Benchtop Pick and Place Machine

CONTACT: Sales and support offices in three locations: East (Willow Grove, PA), West (San Diego, CA) and Mexico. www.manncorp.com

Featured Workshop: Mastering Electronic Circuit Design and Test Strategies

From ACI Technologies, Inc.


Mastering Electronic Circuit Design
and Test Strategies
This free workshop combines two industry leaders for a presentation on electronics
design and circuit board layout along with the necessary testing strategies on the
finished product.
Presentations:
Acculogic, a manufacturer of flying probe testing equipment, will present methods
on developing test plans and specific DFT(design for test strategies).
Altium, a manufacturer of high quality electronics design tools, will present the
performance advantages and software tools of a unified software design approach
to product development.
Date: Tuesday, October 30th, 2012
Time: 8:30am - 4:00pm with complimentary lunch
RSVP: Katie Riggan by phone at 610.362.1200, ext. 250
or via email at registrar@aciusa.org
Location: ACI Technologies, Inc.
1 International Plaza, Suite 600
Philadelphia, PA 19113
ACI is located adjacent to the Philadelphia airport with free parking.
Visit ACI on the web at www.aciusa.org.



 

Manncorp Brings High-Precision, Selective Soldering and Fluxing to the Bench-Top with the New ULTIMA Series

From Manncorp

ULTIMA TR2 Bench-Top Selective Soldering Machine The ULTIMA Series Selective Soldering and Fluxing Systems offer a new solution for soldering through-hole components and connectors to surface mount and mixed technology PCBs.  Numerous engineering and design innovations have resulted in compact, bench-top systems loaded with features that deliver a level of performance that, until now, would have made selective soldering cost-prohibitive for many low- and medium-volume PCB assemblers.

The ULTIMA TR2 Selective Soldering System incorporates a high-precision X-, Y-, and Z-axis drive that moves the PCB, rather than the solder pot, resulting in a light weight construction that takes up only 36” x 31” of table space.  The 35 lb. solder pot and pump assembly features an integral nitrogen hood with a built-in micro-preheater for inerting the solder site and stabilizing the wave temperature.  Operators are able to view live video of the soldering process on their laptop or PC via a bottom-side witness camera included as standard.  A universal PCB holder with quick-release cam-locks handles boards up to 13” x 10”, while a larger model is available for 18” x 15” assemblies.

Point-to-point or drag soldering functions are fully programmable, as are variable solder pump speed and wave height control, along with a wide variety of dip height and dwell parameter settings that insure perfect, highly repeatable, solder joint quality.  A Windows™-based utility for off-line programming, data transfer, and unlimited program storage is included as standard, and software for fast generation of soldering programs via Gerber data or scanned PCB images is also available as an option.

A direct cable connection from the TR2 allows instantaneous transfer of soldering coordinates to the X-Y drive and high-precision flux atomization nozzle of the ULTIMA SP Selective Fluxing System  Unlike selective soldering systems that combine soldering and fluxing functions into a single unit, the combination of the TR2 with the separate SP Selective Fluxing System improves throughput (no waiting for soldering to finish before fluxing and vice versa) and keeps over-spray and sticky flux residue away from the soldering operation.
More information, including pricing, can be accessed at https://www.manncorp.com/selective-soldering/

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