Decrease Failure Rates and increase Yields with Advanced Sherlock-300F Benchtop AOI System

Posted by Manncorp

Targeting low- to mid-volume electronics assemblers, Sherlock-300F automated optical inspection equipment delivers comprehensive defect coverage, even on densely populated boards with components as small as 01005s. Assemblies are fed via built-in conveyor, minimizing footprint and allowing display to be positioned directly in front of user. All program setup and operation is done on display using multi-touch gestures, and inspection programs are able to be generated from pick and place files in addition to CAD data import.

Manncorp introduces the new Sherlock-300F, a benchtop automated optical inspection (AOI) system that has a radical new design with advanced features to provide comprehensive defect coverage even on densely populated boards with components as small as 01005s.

Sherlock-300F AOI machine eliminates the drawer design typical of benchtop AOI systems. Instead, assemblies are fed into the machine on the built-in conveyor. This minimizes machine footprint and allows the system’s oversized display to be positioned directly in front of the user rather than set back or off to the side.

All program setup and operation is done directly on the display using multi-touch gestures, similar to using an iPad®. Unlike the iPad®, the Sherlock-300F AOI system touchscreen is responsive even through gloves, a requirement for many electronics manufacturing environments.
Inspection programs are able to be generated from pick and place files in addition to CAD data import, simplifying the process for manufacturers who don’t have access to the PCB assembly’s CAD data file.

Geared toward low- to mid-volume electronics assemblers who require close-to-0% failure rates for military, medical and other high-end customers and products, the Sherlock-300F automated optical inspection helps manufacturers decrease their failure rates and move yields from an average of 60-70% to nearly 100%.

Sherlock-300F automated optical inspection machine can be used after stencil printing for 2D solder paste inspection, after placement for component presence, placement and value verification, and after reflow or wave soldering for solder joint and final assembly inspection. Single and double-sided surface mount, through-hole and mixed-technology assemblies are handled equally well. The software automatically adjusts for board warp and flexible substrates, eliminating the need for time-consuming manual corrections.

The Sherlock-300F AOI is priced under $40,000 and for a limited time includes two days of installation and on-site training, free, anywhere in the U.S.A., Canada and Mexico.

For more information, please visit the website: Manncorp Sherlock-300F benchtop automated optical inspection (AOI) system

Manncorp MC-385V1V Single-Head, Ballscrew Drive Pick And Place Machine

Posted by Manncorp

Manncorp MC-385V1V single-head, ballscrew drive pick and place machine with linear encoding and flying vision for 30μm, 3 sigma placement accuracy

	Welded Uni-Body Steel Frame Construction for Superior Strength and Stability The Manncorp MC-385 is built upon the same ultra-stable, high-mass system architecture common to all models in Manncorp's MC Series of pick and place machines. A heavy-duty, welded uni-body steel frame construction, that is four to five times heavier than other systems in its price range, provides the rigidity needed to withstand inertial forces generated by the X-Y drive mechanism and dual pick and place heads. This solid base structure is essential for the precision and accuracy needed to place today’s most challenging SMDs at high speeds.
	High-Precision, Direct-Drive, Ballscrew and Linear Encoder Technology The standard MC-385 base system features high-precision, direct-drive ballscrew and linear encoder technology in the X and Y axes, contributing to its 30 μm, 3 Sigma placement accuracy and insuring a level of repeatability that belt-driven pick and place systems are simply unable to maintain. With high-power AC servo motors allowing placement rates approaching 5000 cph (4000 cph, IPC-9850), the MC-385 is faster and more precise than any pick and place system in its class.
	Head Mounted Cameras with Image Processing for True "Vision-On-The-Fly" The MC-385V1V ’s head-mounted, upward-aimed cameras with vision processing and programmable illumination allow easy set-up for a wide range of SMDs, including odd form components and BGAs. Also included as standard equipment, this system provides true, non-contact "vision-on-the-fly," with component reference and alignment algorithms performed during head travel for maximum speed and efficiency. System is configured with one standard head-mounted camera optics to perform flying vision on a specified range of component sizes; 0.4 mm x 0.2 mm (01005) to 8 mm2 (0.315 in.2) or 0.6 mm x 0.3 mm (0201) to 16 mm x 14 mm (0.63" x 0.55"). The sole use of vision, for alignment of component leads, balls, or bumps directly to the pads on the PCB, totally eliminates placement inaccuracies associated with component manufacturing tolerances. Such innaccuracies are common to placement equipment that uses laser centering technology, which locates and aligns to the component body, and also makes it extremely sensitive to Z-axis variations. Click here for additional ordering information.
	Base-Mounted, Upward-Aimed Cameras for Alignment of Large Over-sized SMDs or Components Out-of-Range of Head-Mounted Optics To allow any single MC-385 system to accommodate the entire range of SMDs commercially available, high-resolution stationary cameras mounted to the MC-385 worktable can be used for alignment of components outside the range of the head-mounted optics. In other words, an MC-385 outfitted with head-mounted optics for 0.6 mm x 0.3 mm (0201) to 16 mm x 14 mm (0.63" x 0.55") SMDs, which represents the overwhelming majority of SMDs in use today, could use a separate base-mounted camera for alignment of smaller 01005 components. An MC-385 outfitted with head-mounted optics for 0.4 mm x 0.2 mm (01005) to 8 mm2 (0.315 in.2) SMDs would use base-mounted cameras for alignment of components larger than 8 mm2 (0.315 in.2). Base mounted cameras with a wider optical range and diagonal split-vision image processing can even be used for alignment of large components up to 150 mm x 100 mm. Click here for additional ordering information.
	Capacity For Up To 128 Smart Tape Feeders; Compatible w/ 32-Port Quick-Change Feeder Trolley Manncorp 32-Port Smart Feeder Bases can be mounted on all four sides of the MC-385, when used in its stand-alone configuration, for a total capacity of 128 8 mm tape feeders. With feeder bases on all four sides, 370 mm x 350 mm (14.5" x 13.8") of payload area can be shared by PCBs and waffle trays. Placement area increases to a generous 435 mm x 350 mm (17.1" x 13.8") with feeder bases mounted on only the front and rear of the system. 32-Port Smart Feeder bases hold up to 32 individual 8 mm or 12 mm tape feeders, or as many as 50 individual tubes on 5 of the 10-Lane Smart IC Tube Holders. Manncorp Smart Feeders can be purchased and installed individually, so that feeder bases can also be shared with Manncorp Smart Stick Feeders in virtually unlimited numbers of configurations.
	Batch Configuration for Large Feeder Capacity
	Panelized Assembly with all Components Resident on MC385V1V - shown with optional DP4 Dispenser
	Optional Dispense Head Applies .5mm Dots ATP (Advanced-Time-Pressure) Dispensing System High-accuracy dispensing based on closed-loop, microprocessor-controlled temperature and pressure sensing to compensate for varying viscosity Dispenses Solder paste and adhesives at dot sizes down to .5mm diameter at rates up to 8,000 dots/hr. Full Integration with MC-385V1V Pick and Place for easy programming and set-up Must be factory ordered; cannot be retrofitted
	Powerful Windows®-Based Control Software The MC-385 utilizes the same robust, Windows®-based control system and intuitive user interface common to all models in the Manncorp MC Series. Programming is accomplished via direct input/import of numeric data, teach-mode using the built-in teaching camera, or easy-to-use universal CAD conversion and download utilities. All systems are supplied with a standard library of different component package types and sizes (resistors, capacitors, diodes, SOTs, PLCCs, QFPs, SOJs, SOPs, etc.) containing default vision inspection parameters and data for component alignment. Component libraries, which can be easily edited, customized, and expanded, contain component specific data that is linked to integrated Manncorp Smart Feeder software for easy feeder setup and inventory control. Dispensing patterns and parameters can also be defined and assigned to specific components in the component libraries, for retrieval when using the integrated ATP Dispensing software. Fiducial mark search routines are used for identification of PCB offset or misalignment and subsequent placement data interpolation/correction. MC Series software also features optimization tools that analyze placement data and component mix in order to provide a recommended feeder arrangement that will minimize head travel, reduce tool changes, and allow the fastest production speeds. The MC Series software also provides advanced inspection capability that allows the user to verify solder paste printing accuracy and component placement. A network adapter allows communication with other equipment and permits programming, calibration, and diagnostic maintenance from any remote location via the Internet.
	Pickup & Place Loose Components With Low-Cost MC Software Package When limited quantities of loose parts require placement, there's no need to revert to tedious manual assembly. Not when your MC machine is pre-ordered with software permitting semi-automatic placement of loose parts. With this low-cost option, any SMD from 01005 to 150 x 100 mm is automatically picked up, then oriented and accurately placed. It's the perfect solution for contractors or OEMs faced with occasional production demands that call for small-lot assembly of unreeled parts or those without trays.

For more information, please visit the website: Manncorp MC-385V1V pick and place machine

View Manncorp BR790HD BGA Rework Station Video on Our YouTube Channel

Posted by Manncorp

BR790-HD High-Definition Auto-Split-Vision BGA Rework Station

• 1.3 million pixel split-vision optics
• Automated X- and Y-axis component and optics positioning
• Automated Z-axis for removal, placement, soldering
• Micrometer-adjust X-, Y-, and ∅-axis lead-to-pad alignment
• Five thermocouple inputs
• 6-zone "Rapid IR" underheater

For more information, please visit the website: Manncorp BR790HD BGA Rework

Introducing Sherock-300F Benchtop Automated Optical Inspection (AOI) Machine

Posted by Manncorp

Decrease Failure Rates. Increase Yields. Introducing Sherlock-300F Benchtop Automated Optical Inspection (AOI) Machine

For more information, please visit the website: Manncorp sherlock-300F AOI system

Precision Benchtop Selective Soldering System from Manncorp Improves Quality & Efficiency

Posted by Manncorp

Companies that are hand soldering through-hole components on surface mount & mixed-technology PCBs can speed up the process, achieve consistent results and improve product quality and reliability with the ULTIMA TR2 selective soldering machine.

Manncorp new ULTIMA TR2 selective soldering machine offers superior performance in a compact, benchtop design and at a price point that puts its advanced features within reach of low- to medium-volume assemblers.

TR2 selective soldering 35-lb-capacity solder pot handles lead-free or conventional Sn/Pb solders while an integral nitrogen hood with micro pre-heater inerts the solder site and stabilizes the wave temperature. Point-to-point and drag soldering functions, along with solder pump speed, wave height control, dip height and dwell parameter settings, are fully programmable to ensure perfect, highly repeatable solder joint quality. A high-precision, three-axis drive mechanism moves the PCB rather than the solder pot, providing a positional accuracy of ±0.01 mm.

Operators are able to monitor live video of the soldering process on their laptop or PC via the included bottom-side "witness" camera.

The TR2 selective soldering works in conjunction with the ULTIMA SP benchtop selective fluxing system. Separating the fluxing and soldering functions between the two machines provides faster throughput and more reliable, higher quality results. The SP selective fluxing applies flux precisely where it is needed using high-precision, low-pressure air-flux atomization nozzles. A single SP fluxer can support up to three TR2 selective soldering systems.

The savings in manual labor costs and increased product quality provide a fast return on investment. Learn more at www.manncorp.com/selective-soldering/

With sales and support offices in three locations: East (Willow Grove, PA), West (San Diego, CA) and Mexico.

Manncorp BR790-HD BGA Rework Station

Posted by Manncorp

Manncorp BR790-HD BGA rework station with high-definition split-vision alignment for automatic removal, placement, and soldering of BGAs, CSPs, QFPs, and other SMDs

For more information, please visit the website: Manncorp BR790 BGA Rework

Happy Martin Luther King Day

Posted by Manncorp

Selective Soldering Machine Upgrade from Hand Soldering

Posted by Manncorp

The ULTIMA selective soldering machine is three times as efficient as manual soldering while improving quality, throughput, eliminating PCB damage and reducing overall cost.

For more information, please visit the website: Manncorp Selective Soldering Machine

Photo Gallery Shows Manncorp Install PCB Assembly Line at ELCOM

Posted by Manncorp

Manncorp installed PCB assembly line at ELCOM (Owned by Yazaki), including MC600 stencil printer, MC400 pick and place machine, CR4000C reflow oven and 16.350 wave soldering machine

Clean PCBs with Optimum Efficiency and Cost Savings

Posted by Manncorp

Trident XLD PCB Defluxing/Cleaning System: Clean PCBs with Optimum Efficiency and Cost Savings

For more information, please visit the website: Trident XLD PCB Defluxing/Cleaning System

Viewpoint for 2013 from Manncorp President Henry Mann

Posted by Manncorp

January 7, 2013

Henry Mann, President, Manncorp

Henry Mann, President, Manncorp

In 2013, Manncorp will continue to develop products that are a result of ongoing research into our customer requirements. Our customers have been trending toward high-quality, compact machines that take up less space—floor space is a really valuable commodity. Customers require medium-range production, not extremely high but not really slow either. They want equipment that's relatively straightforward to operate and doesn't need intervention from the supplier or management.

Many of our customers want to be able to design and produce on the same machines--for example, we have equipment users manufacturing LED products that are custom-tailored to their customers' requirements. Engineering development labs in schools with high spec requirements are also looking for space-friendly equipment that offers the same quality as larger machines.

We're strong believers in the Internet as a way to research and make purchases--we do it, and that's how our customers do it--so we provide as much information as possible on our website to help educate buyers about our products, including product comparisons and prices. When they contact us, it's to get down to the serious questions specific to their requirements.

The large companies that outsource and optimize their resources are being supplanted by high-tech entrepreneurs--with an average age of 30—who are interested in getting equipment quickly, getting up and running, and getting their product out the door, because that's what makes them money. Those companies see a synergy with us because we do business the way they do: on the Web, in social media, and with transparency.

All of our personnel--we have a great bunch of people—are directly employed by Manncorp, which enables us to give quick, direct answers. We also have a number of alliances, a solid group of manufacturing partners, and a phenomenal customer base.

We provide continued support for our customers in terms of service, software and spare parts, as well customer assistance and education for all levels of users to ensure they're getting the most of out their equipment. We do a lot through remote service, available 24 hours a day anywhere in the world.

In 2012 the size of our market share increased tremendously, and we're excited about our purchase of a new 18,000 sq ft building in Huntingdon Valley, PA, on top of our recently renovated 10,000 sq ft demo site and stocking location in San Diego, CA. We've expanded our marketing department to six full-time employees and added support personnel in Mexico, Hong Kong and China to bolster the expansion of business in North America.

 In the USA, we expect business to continue to be strong through 2013. Henry Mann
Manncorp

Stencil Printer MC1400 Customer Review From ElectroDiel S.r.l.

Posted by Manncorp

"Desde un principio tuvimos en cuenta los productos de Manncorp, gracias a la información tan completa y práctica ofrecida por su sitio WEB.
La información y soporte brindado antes de la compra ha sido de excelencia, incluyendo la asignación de un representante que hablara español. Este detalle ha sido determinante en la decisión de la compra.
El Printer MC1400 que hemos adquirido es de buena calidad, fácil uso e instalación rápida.
Estamos satisfechos con todo el proceso comercial y técnico brindado.
No dudaremos en volver a tenerlos en cuenta en el momento que tengamos que renovar o expandir nuestra línea de montaje."

"From the beginning we considered Manncorp products, thanks to the comprehensive and practical information provided by the website.
The information and support provided before the purchase, including the assignment of a representative who speaks Spanish, has been excellent. This detail was instrumental in our purchase decision.
The MC1400 stencil printer we acquired is of good quality and easy to use. Installation was quick.
We were pleased with the entire process, as well as the technical support provided.
We will not hesitate to consider Manncorp again when we upgrade or expand our assembly line."
                                                                                                                                         Daniel Gazzola
                                                                                                                                       ElectroDiel S.r.l.

ACI Technologies, Inc. 2013 Training Update

From ACI Technologies, Inc.

For detailed course descriptions and online registration, visit ACI Technologies, Inc. Online Store.

For the complete article, visit www.aciusa.org